Insulation Piercing Connector
Insulation Piercing Connector
Insulation Piercing Connector
Insulation Piercing Connector

Insulation Piercing Connectors

Overview:
Insulation piercing connector used to make connection between protected low voltage overhead lines (with neutral), transformers downspout or service drop cable. It is suitable for different combinations of aluminum and copper, main and branch conductor. The universal piercing connector shall primarily be used as an insulated tap off clamp. which can be divided into 1KV, 10KV, and 20KV insulated puncture clips according to voltage classification.
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Insulation Piercing Connectors

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Description

Overview

Insulation piercing connector (IPC Connector) used to make connection between protected low voltage overhead lines (with neutral), transformers downspout or service drop cable. It is suitable for different combinations of aluminum and copper, main and branch conductor. The universal piercing connector shall primarily be used as an insulated tap off clamp. which can be divided into 1KV, 10KV, and 20KV insulated puncture clips according to voltage classification.

The insulated piercing connector is a kind of cable connection product, which is a product that replaces junction box and T-connection box. There is no need to cut off the main cable during construction, and branches can be made at any position of the cable, and no special treatment is required for wires and clips, and the operation is simple and fast. Compared with the conventional wiring method, the procedures of stripping the insulating layer, rinsing tin, crimping the terminals, and insulating wrapping are eliminated, which reduces the environmental pollution that is unavoidable in conventional methods, and saves labor and installation costs.

The advantage of piercing connector 

  1. It has the characteristics of easy installation, low cost, safety, reliability and maintenance-free.

  2. There is no need to use terminal boxes and junction boxes. And the joint is resistant to twisting, shockproof, waterproof, anti-corrosion and aging. 

  3. High insulation shell, light resistance, environmental aging resistance, corrosion resistance, tensile resistance, twist resistance, flame retardant, fireproof, shockproof, and its service life is the same as that of the cable.

  4. The contact resistance is small, and the temperature rise of the wire clip is low. 

  5. The structure is sealed and the insulation is high. The interior of the wire clip is filled with insulating and thermally conductive grease. which improves the insulation level and safety of the puncture wire clip.

  6. It is suitable for branch connection of copper-aluminum wires, different diameter wires, butt joints of equal-diameter wires, and transition connection of copper-aluminum insulated wires. 

 

 
Parameter

Technical Data

1KV Low voltage Insulation piercing connector

Model Main line section Branch section Nominal current Outline size Weight Piercing depth
CA101 1.5-2.5 1.5-10 55 27×41×62 55 1.5-2
CAEP 16-95 1.5-10 55 27×41×62 55 1-2
CA2-95 16-95 4-35(50) 157 46×52×87 160 1.5-2
CA3-95 25-95 25-95 214 50×61×100 198 1.5-2
CA4-150 50-150 50-150 316 50×61×100 219 1.5-2.5

Model Conductor Range (mm2) No. Bolt
Main (Al/Cu) Tap (Al/Cu)  
JBC50-240 50-240 50-240 2
DCNL-1 10-95 1.5-10 1
DCNL-2 16-95 4-35 1
DCNL-3 25-120 25-95 1

 

PC used to waterproof and insulate the end of the conductor (0.6/1kV)

Model
Conductor Cross section (rmm2)
PC6-35 6-35
PC35-70 35-70
PC70-95 70-95
PC95-120 95-120
PC120-185 120-185

 

Insulated Fasten Clamp

Model Main Conductor Cross-section(mm2) Tap Conductor Cross-section (mm2)
P1-71 35-95 4-54
CD-71 35-95 4-54
PC-150 35-150 4-50
P-71 35-95 4-50
P-72 35-95 2× (4-50)
P-150 70-150 2× (4-54)
P-151 16-150 6-95
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